Using Heat and Proper Alignment when Pressing Bearings into Critical Bores
This picture clearly shows the importance of using heat, and proper alignment when pressing bearings into critical bores.
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This damage was seen at the overhaul for a P/N: 204-011-406-13 Scissors assembly and clearly shows the metal smear from having the bearings pressed into the bore while misaligned.
In looking at TM 55-1615-226-40 pg 2-6 change 2, the data provided shows that the max allowable damage is 0.002. This damage exceeds that by a large margin.
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When working with components like this it's important to use a heat gun to pre-heat the bores and to avoid using any hydraulic pressing device.
A hand arbor press is best used because any misalignment can be felt before any major damage is done to the assembly.
Damage like this is a common occurrence all throughout the Scissors and Sleeve but this area tends to be a bit harder hit than the others. For the sake of your components lifespan, its important that all UH-1 technicians be cognizant of this particular issue to alleviate this type of damage from occurring.
Lesson: Heat it, don't beat it
If you have any questions, do not hesitate to contact me.
David E. Wilson
Valley Aerospace LLC
CRS# VOZR168Y
2618 N OGDEN RD STE 103
MESA, AZ 85215 U.S.A.
TF: 480-534-8152